Wednesday, August 13, 2008

Wet processing

It has been my intention for some time now to post the developing layout for a continuous-flow wet processing area. Until now, all my processing has been on a batch basis, which is very limiting and time consuming. It is my intention to get to the point where my system will contemplate tonnes of product with relative complacency.

My wet processing is done under a steel-roofed addition to my barn. This offers ample opportunity to collect adequate rainfall for storage in two elevated cisterns (8). The area measures about 30' x 15'.

Nuts (more accurately, the fruit) will be received on a conveyor (1), lifted (2) and dumped into a geared-down forage blower (3). This will pre-split the hulls and physically propel them to the hulling machine (4). Hull material will exit the area on another conveyor (5) and the cleaned nut will enter the continuous-flow washer (6) before dropping into the dryer(7). Most transfers depend on gravity, so steps 2 and 3 are intended to lift the incoming material to adequate working height.

The continuous flow washer is this year's collaborative project with Algonquin College, and the initial design is already being critiqued. I hope we will have a proof-of-concept ready for this fall's harvest.

If you click on the above diagram it will open at larger scale in another window.

1 comment:

Willie L. Toney Sr. said...

Thank you for the information on blackwalnuts , but i would like to know how to clean them by hand . Also i would like to know when they are ready to open to eat. Again thanks for your time , may god bless , Rev. w.L.Toney Sr. (ministerdad@yahoo.com)